Automotive Wire Harnesses
OEM Automotive Wire Harness Assembly Services
Chalong Fly manufactures automotive wire harnesses that combine power and signal wiring into a clean, reliable assembly. We support OEM/ODM projects from prototype sampling to mass production based on your drawing/BOM and application requirements.
Professional Wiring Solutions
- Comprehensive Supply: Power harnesses, signal harnesses, and hybrid assemblies (project-based).
- Flexible Branching: Advanced routing, labeling, and bundling for easier final installation.
- Protective Options: Choice of braided sleeves, heat-shrink, corrugated tubes, or tape wrapping.
- Pin-to-Pin Mapping: 100% verification of connector mapping and polarity control.
RFQ Checklist: Please provide 2D/3D drawings, connector part numbers, wire gauge, and environment requirements (temperature/waterproof needs).
Design Capability & QC Flow
We design for electrical integrity and installation practicality—stable crimping, strain relief, and abrasion protection.
- Electrical Design: Wire gauge selection, branching logic, and voltage drop considerations.
- Signal/EMI: Optional twisted pairs, shielding, and grounding strategies when required.
- Manufacturing Excellence: Controlled crimping process, assembly checkpoints, and 100% continuity/short testing.
Typical Applications
- Automotive: Passenger & commercial vehicles, body wiring, lighting, and sensor harnesses.
- EV / Mobility: Auxiliary power, low-voltage control, and pumps/fans.
- Industrial: Off-road equipment, AGV/AMR, and specialized carts.
Quality Controls: Pin-out/polarity verification, connector engagement check, and optional Hi-Pot/insulation resistance testing.
| Mechanical & Materials | |
|---|---|
| Conductor | Copper (tinned copper optional) |
| Insulation | Automotive-grade PVC / XLPE / Silicone |
| Protection | Corrugated tube / Braided sleeve / Heat-shrink |
| Wire Gauge | Project-based (AWG / mm²) |
| Process & Compliance | |
|---|---|
| Terminal Process | Crimping standard (soldering optional) |
| Standard Test | 100% continuity & short test |
| Labeling | Part No. / revision / QR traceability |
| MOQ | Project-based (prototype supported) |
From Drawing to Mass Production
1) Input & Review (DFM): We collect your drawings/BOM, confirm wire gauges and connector systems, and provide manufacturability feedback.
2) Prototype & Validation: Produce samples for fitment and electrical verification, confirming assembly consistency.
3) Mass Production: Incoming material inspection, controlled crimping, and 100% EOL testing before safe delivery.
What you will get: A buildable BOM, stable harness quality with testing records, and scalable supply.
Automotive Wiring FAQs
What information do you need for a quotation?
Can you build harnesses based on samples?
Do you support waterproof connectors?
What tests are performed before shipment?
What is your typical lead time for prototypes?
Can you provide QR code traceability?
Blog Information
Latest insights from CLF: battery technology, energy storage, and industry updates.
Your design files & NDA status are strictly protected.