Chalong Fly Advanced Automated Battery Production Line Background

Smart Manufacturing & Automation

Precision. Consistency. Scale. Empowering your energy projects with Industry 4.0 intelligent production platforms.

5,000+
Packs / Day Capacity
85%
Automation Rate
10,000+
m² Cleanroom Area
99.8%
First-Pass Yield

Precision Meets Consistency

Fully automated battery pack assembly line

Mass-Scale Automated Assembly

By integrating synchronized robotics and conveyor systems, we ensure every battery pack meets rigorous international standards with 100% first-pass consistency.

  • Advanced modular production line architecture
  • Synchronized robotic pick-and-place systems
  • Real-time digitized station control
Heavy-duty robotic arm sorting cells

Robotic Precision Handling

Precision is non-negotiable. Our heavy-duty robotic arms handle cell sorting and module placement with sub-millimeter accuracy, drastically reducing the risks of manual handling.

  • Automated cell OCV & IR testing and sorting
  • Sub-millimeter robotic alignment precision
  • Consistent structural bonding and dispensing
BMS SMT Cleanroom Line

Intelligent BMS SMT Center

The heart of the battery is built in our class-certified cleanroom. We utilize automated optical inspection (AOI) to ensure zero defects in every BMS circuit assembly.

  • Class-certified dust-free manufacturing environment
  • High-speed SMT & AOI Inspection systems
  • Full ESD protection throughout the workflow

Traceable. Agile. Flexible.

Cloud MES Traceability

Every battery pack has a unique digital ID linked to its material batch, production logs, and test data in our MES system.

Laser Welding Precision

Automated fiber laser welding ensures deep, consistent penetration for busbars, significantly reducing internal resistance.

Flexible Manufacturing

Our agile production lines support rapid changeovers, perfectly serving both low-volume R&D pilot runs and high-volume mass production.

Manufacturing Excellence FAQ

What is the automation rate of your production process?

Our primary production lines feature over 85% automation, including robotic cell sorting, automated laser welding, and robotic assembly, ensuring extremely high consistency and reliability.

Can you scale production for high-volume commercial orders?

Yes. Our facility is designed for scale, with a daily capacity exceeding 5,000 battery packs. This allows us to efficiently handle large-scale commercial deployments and energy storage projects.

How does the MES system ensure project traceability?

Every battery pack is assigned a unique digital ID. Our MES system records cell batch data, welding parameters, and EOL test records, ensuring 100% traceability for every unit.

Do you support small pilot runs for custom OEM projects?

Yes. Our agile manufacturing lines allow for rapid tooling changeovers. This makes it cost-effective to produce low-volume prototypes and pilot runs before moving into mass production.

What standards are your production facilities certified to?

Our assembly lines operate in class-certified cleanrooms. We follow ISO 9001 quality management, ISO 14001 environmental standards, and rigorous ESD protection protocols.

Blog Information

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